Underground Mining Load Haul Dump Loaders Caterpillar R1300G
Structures – Rugged Cat structures – the backbone of the R1300G’s durability.
The frame is engineered to withstand extreme forces generated during loading and tramming cycles. Precision manufacturing process ensures all structures are consistently built to high quality. Deep penetration and consistent welds throughout the frame ensures structures are solidly fused to provide sturdy platform for the linkage and the axles. The design and manufacturing quality of Cat LHD frames have been proven by our customers, many of whom reuse frames during machine rebuilds to get 2nd and 3rd lives out of their LHD’s.
Spread hitch design widens the distance between upper and lower hitch plates to distribute forces and increase bearing life. Thicker hitch plates reduce deflection. The wide opening provides easy service access. Upper and lower hitch pins pivot on roller bearings to distribute horizontal and vertical loads over a greater surface area. Shim adjusted preload reduces maintenance time. An on-board steering frame lock pin is fitted to prevent articulation during maintenance and service.
Sealed colleted pins are fitted to all major bucket and lift arm hinge points for longer pin and bushing life. This reduces maintenance costs and extends service intervals. The sealed joints retain lubrication and prevent contaminant entry.
Z-bar Loader Linkage
Proven Z-bar loader linkage geometry generates powerful breakout force and an increased rack back angle for better bucket loading and material retention. Heavy duty steel lift arms with cast steel cross tube ensures extreme loads encountered during loading and tramming are efficiently dissipated for long service life.
Loader Bucket Systems – Rugged performance and reliability in tough underground mining applications.
Aggressive Cat bucket designs deliver unmatched productivity in the most demanding applications. Underground mining buckets are designed for optimal loadability and structural reliability to help lower your cost-per-ton.
Cat underground loader buckets are available in two styles to meet a range of loading, hauling and dumping conditions.
- Dump buckets
- Ejector buckets
Buckets are available in a range of sizes and capacities to suit most material types and densities.
Optional Wear Packages
Weld-on wear plates in high wear areas are standard. Additional wear packages, including sacrificial wear strips and Cat heel shrouds protect the edges from damage and reduce the need for costly bucket rebuilds.
Optional Cutting Edges
Cat half arrow and cast half arrow cutting edges extend bucket life in high wear applications.
Additional GET option is the Cat weld-on GET. Available weld-on GET offers more wear material to maximize system wear life and bucket protection. Downtime is also reduced by an even wear rate between corners and edge segments, allowing both to be replaced at the same time.
Another available option in the Cat Bolt-on Half Arrow (BOHA) GET System allows a step up over the Cat Weld On (CWO) offering. With an industry recognized bolt-on retention system, this GET is designed for extreme conditions in abrasive environments where traditional Weld-on GET is subject to high wear rates.
Power Train – Engine – The Cat 3306B engine is designed for power, reliability and efficiency.
The Cat 3306B is a proven engine that delivers reliability and durability. The efficient and powerful engine delivers maximum loading and tramming performance in the most demanding mining applications. Complete system integration of the engine and transmission ensures fuel efficiency and smooth operation.
High Torque Rise
Provides unequalled lugging force while digging, tramming and traversing steep grades. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times.
Modular radiator with swing-out grill provides easy access for cleaning or repair. Built in sight gauge allows for quick, safe coolant level checks.
Oil cooled pistons increase heat dissipation and promote longer piston life.
Full-length water-cooled cylinder liners provide maximum heat transfer.
Turbocharged and Aftercooled
Jacket water aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions. The turbocharger enhances performance and efficiency.
The high pressure direct injection fuel system provides excellent fuel atomization for unmatched reliability and durability.
The crankshaft is forged and induction hardened for long-term durability.
Customer Support – Cat dealer services keep underground mining equipment productive.
Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs, when and where you need them.
When Cat products reach the field, they are supported 24/7 by a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.
Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers will be with you every step of the way with its unsurpassed worldwide parts support, trained technicians and customer support agreements.
Cat dealers offer a range of advanced technology products designed to improve efficiency, productivity and lower costs.
Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.
Serviceability – More time for production.
Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures.
Allows convenient servicing to all tanks, filters, lubrication points and compartment drains.
Radial seal air filters are easy to change, reducing time required for air filter maintenance.
Fluid level checks are made easier with sight gauges.
Cat Electronic Technician (Cat ET) service tool enables quick electronic diagnosis of machine performance and key diagnostic data for effective maintenance and repairs.
Sealed Electrical Connectors
Electrical connectors are sealed to lock out dust and moisture. Harnesses are covered for protection. Wires are color and number coded for easy diagnosis and repair.
Scheduled Oil Sampling
S·O·SSM helps avoid minor repairs becoming major ones. Sample point adapters fitted standard to machine.
Operator Comfort – Ergonomically designed for all-day comfort, control and productivity.
The operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. All controls, levers, switches and gauges are positioned to maximize productivity and minimize operator fatigue.
Integral to the cab and frame, the Rollover Protective Structure (ROPS) and the Falling Objects Protective Structure (FOPS), are resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.
Optional Enclosed Cab
Optional sound-suppressed ROPS cab provides a quiet, secure working environment. Large window openings offer excellent visibility in all directions. Enclosed design provides fresh, pressurized, temperature-controlled air circulation with air condition for a more comfortable working environment.
STIC Steering and Transmission Integrated Control
STIC provides effortless control of the complete mobility of the machine by single controller. Simple side-to-side motion articulates the machine. Directional shifting (forward/neutral/reverse) is controlled using a three position rocker switch. The thumb operated buttons control gear selection.
Dual brake pedals function as a brake and a transmission neutralizer so the operator can maintain high engine rpm for full hydraulic flow and fast cycle times.
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels.
Hydraulics – Cat hydraulics deliver the power and control to keep material moving.
Powerful Cat hydraulics deliver exceptional digging and lifting forces and fast cycle times.
Lift and Tilt System
High hydraulic flow rates provide fast hydraulic cylinder response and powerful lift forces. Large-bore tilt and lift cylinders deliver exceptional strength, performance and durability.
Low effort, pilot operated joystick implement control with simultaneous lift and tilt functions optimizes operating efficiency. Optional circuit controls enable ejector bucket to be controlled from a switch on the joystick.
STIC™ control system integrates steering and transmission functions into a single controller for maximum responsiveness and smooth control.
Optional Ride Control
The optional ride control system uses a nitrogen filled oil accumulator in the hydraulic lift circuit to act as a shock absorber for the bucket and lift arms. The lift arm and bucket response to movement is dampened over rough ground, reducing fore and aft pitch, improving cycle times and load retention. A smoother, more comfortable ride gives operators the confidence to travel at speeds above 5 km/h (3 mph) during load and carry operations.
Cat Hydraulic Hose
Field proven Cat high pressure XT hydraulic hoses are exceptionally strong and flexible for maximum system reliability and long life in the most demanding conditions. Reusable couplings with O-ring face seals provide superior, leak free performance and prolong hose assembly life.
Power Train – Transmission – More power to the ground for greater productivity.
Power Shift Transmission
The Cat four-speed planetary power shift transmission is matched with the Cat 3306B diesel engine to deliver constant power over a wide range of operating speeds.
Designed for rugged underground mining conditions, the proven planetary power shift transmission is built for long life between overhauls.
High capacity torque converter delivers more power to the wheels for superior power train efficiency.
Electronic Auto Shift Transmission
The electronic auto shift transmission increases operator efficiencies and optimizes machine performance. The operator can choose between manual or auto shift modes.
Using the left brake pedal, the operator can engage the service brakes and neutralize the transmission, maintaining high engine rpm for full hydraulic flow, enhancing digging and loading functions.
Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, double reduction final drives provide high torque multiplication to further reduce drive train stress.
Oscillating Rear Axle
Oscillating rear axle ensures four-wheel ground contact for maximum traction and stability at all times.
No spin rear differential reduces tire wear and maximizes traction in uneven terrain.
Safety – Cat mining machines and systems are designed with safety as their first priority.
Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral part of all machine and systems designs.
Engine Shut Off Switch
A secondary engine shutoff switch is located at ground level.
Integral ROPS Cab
Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.
Four corner oil-cooled braking system provides excellent control. The service brake system is actuated by modulated hydraulic pressure, while the parking brake function is spring applied and hydraulic released. This system assures braking in the event of loss of hydraulic failure.
Standard Safety Features
Anti-skid upper deck surfaces, ground level compartment sight gauges, increased visibility, 3-point access to cab and machine, push out safety glass, suspension seat, inertia reel retractable seat belt, lift arm support pins, hot and cold side of engine, steering frame lock, hinged belly guards.
For more complete information on safety, please visit www.cat.com/safety.
|Engine Model||Cat® 3306B DITA|
|Gross Power - SAE J1995||123 kW|
|Note (2)||Ratings based on SAE J1995 standard air conditions of 25° C (77° F) and 100 kPa (29.61 inHg) barometer. Power based on fuel having API gravity of 35 at 16° C (60° F) and an LHV of 42 780 kJ/kg (18,390 BTU/lb) when engine used at 30° C (86° F).|
|Note (1)||Power ratings apply at a rated speed of 2,200 rpm when tested under the reference conditions for the specified standard.|
|Note (3)||Engine derate will commence at an altitude of 4500 m (14,763.7 ft).|
|Nominal Payload Capacity||6800 kg|
|Static Tipping Load - Straight Ahead - Lift Arms Horizontal||20575 kg|
|Static Tipping Load - Full Turn - Lift Arms Horizontal||17870 kg|
|Breakout Force - SAE||12020 kg|
|Gross Machine Mass||29702 kg|
|Loaded - Rear Axle||8880 kg|
|Loaded - Front Axle||18645 kg|
|Empty - Front Axle||7625 kg|
|Empty - Rear Axle||13100 kg|
|Forward - 1||4.5 km/h|
|Forward - 2||7.8 km/h|
|Forward - 3||15 km/h|
|Forward - 4||26.3 km/h|
|Reverse - 1||4.5 km/h|
|Reverse - 2||7.8 km/h|
|Reverse - 3||14.8 km/h|
|Reverse - 4||23 km/h|
|Hydraulic Cycle Times|
|Total Cycle Time||9.3 s|
|Lower, Empty, Float Down||2.3 s|
|Dump Bucket - 4||3.4 m³|
|Ejector Bucket||2.4 m³|
|Dump Bucket - 2||2.8 m³|
|Dump Bucket - 1||2.5 m³|
|Dump Bucket - 3 - Standard Bucket||3.1 m³|
|Bucket Capacities||2.5-3.4 m³ (3.2-4.4 yd³)|
|Outside Clearance Radius||5717 mm|
|Inner Clearance Radius||2825 mm|
|Tire Size||17.5 × R25 VSMS|
|Service Refill Capacities|
|Rear Differential and Final Drives||42 l|
|Front Differential and Final Drives||38 l|
|Engine Crankcase - With Filter||25 l|
|Fuel Tank||295 l|
|Cooling System||67 l|
|Hydraulic Tank||88 l|
|Standards||ROPS/FOPS Certified Cab|